Sample Approval Process Support
1- PPAP Support
The details of the sample approval process for companies, including file review (e.g., PPAP File), measurement verification, and compliance with specifications, are examined and approved by us on behalf of the OEM or customer.
2- First Sample/Rejection Sample Inspection
100% inspection to ensure compliance with all features specified in technical drawings and specifications
- Material Analysis
- Dimensional Measurements
- Physical Controls (Paint, Coating Thickness)
- Weld Penetration
- Welding Hardness
- Heat treatment controls (Surface Hardness, Core Hardness, Hard Layer Depth)
- Functional controls
- Micro Pollution Test.
3- Supplier Quality Engineering (SQE) Service
The supplier inspection, approval, and development processes that manufacturers periodically require are conducted by Contract engineers according to the criteria and rules set by the manufacturer.
Supplier Audit
According to the customer's special request, detailed inspection is carried out in TS 16949, VDA, CQI, PCPA, Q1 formats, mainly in production and quality units. Quality and cost improvements are reported in detail.
- PPM and error notifications, After-sales customer complaints
- Documentation (Flow Charts, Control Plans, Process FMEA, IMDS)
- Molds and Apparatus (Gauge, Fixture, Machinery and Equipment Maintenance)
- Process (Subsupplier Audits, Ppm-Error indexes, Current Instructions, Process Capability, PPK, CPK, MMK)
- Quality (GKK, Production Approval, Process Control , Final Control, Sample Part Inspection)
- Quality (Control Records, Measuring Instruments Management, Rework, Scrap Parts Management)
- Logistics (Traceability, Identification, FIFO, Transport-Packaging, Product delivery performance)
- Continuous Improvement (Improvement Activities, Experiences)
Process Audit
Process audits are process-based audits for the customer or their suppliers.
The following items are examined in general terms, and the quality and cost improvements detected are reported in detail in a visually supported format under the heading of audit notes.
- Documentation (Flow Charts, Control Plans, Process FMEA, IMDS)
- Mold and Apparatus (Gauge, Fixture, Machinery and Equipment Maintenance)
- Process (Subsupplier Audits, Current Instructions, Process Capability, PPK, CPK, MMK)
- Quality (GKK, Production Approval, Process Control, Final Control, Sample Part Inspection)
- Quality (Control Records, Measuring Instruments Management, Rework, Scrap Parts Management)
- Logistics ( Traceability, Identification, FIFO, Transportation-Packing, Product delivery performance) - Continuous Improvement (Improvement Activities, Experiences)
Process Improvement
It aims to implement error-free production by using one or more quality tools in the process.
The process improvement process is carried out using methods such as Kaizen, Poke Yoke, SPC, PFMEA, 5S, 6 Sigma.
